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XJ-S Body Modifications

// JagWeb // XJ-S Help // Contents //

 

XJ-S Body Modifications

Five MPH Bumpers

In some countries that don't require high-impact bumpers, the XJ-S has been fitted with lighter, less obtrusive bumpers. The front bumper is fairly thin, and the turn signals mount on the bodywork rather than in the bumper. The locations for the turn signals are clearly evident on US-issue vehicles, hidden underneath the heavy bumper.

Bonnet Struts

Replacement of the stock bonnet struts is likely to be high on an XJ-S owner's priority list. With the stock struts, the bonnet doesn't open very far, making it a pain to work in the engine compartment. Jaguar apparently limited the range of opening because the bottom center of the grille contacts the top of the front bumper. However, Michael Neal points out that the contact doesn't appear to do any harm!

John G. Napoli figured out how to replace the stock struts with longer ones so that the bonnet opens a reasonable amount without having to disconnect the struts. The first step in replacing the struts is to make sure your bonnet will open far enough to use them; the alignment of the bodywork varies slightly from car to car, and breaking the front grille will not make you very happy. So, with the aid of an assistant, disconnect the struts and gradually tilt the bonnet farther and farther toward vertical, keeping an eye on the grille/bumper contact. See if you can open the bonnet enough that the mounts for the struts are separated by 22-1/4".

Note that there may also be a minor interference between the hinges and the plastic filler piece between the bumper and the car. If there is a problem here, the openings in the plastic for the hinges can be enlarged slightly.

If this much opening presents no problems, go to your local auto parts store and purchase a pair of aftermarket struts intended for a 1984-85 Honda Accord 3-door. They are made by Pro Lift, part number 92307, or by Motormite, part number 95038. The ends of these struts are thinner than the stock Jaguar struts, so you should add some spacers to the mounts to make sure the body of the strut doesn't contact the mounting brackets. Actually, suitable spacers may come in the package!

The XJ-S requires a strut that will collapse to 13-1/4" or shorter, and the application catalog lists the Honda struts as having a minimum length of 13.4" -- too long. However, measuring the struts themselves indicates they will compress as far as 13", perhaps even a hair under. Therefore, they work fine, and hold the bonnet a lot farther open than the stock struts. If yours end up not quite short enough, you should be able to make them work by elongating the holes in the ends a little with a file.

Note that the stock Honda struts will NOT work. The struts needed are those sold as aftermarket replacements for the Honda, not the original struts.

Be forewarned that new aftermarket struts tend to be strong, and this causes some difficulty in closing the Jaguar bonnet. The bonnet often will not sit against the latches under its own weight, but rather will lift up against the safety latch. Therefore, it may be necessary to hold the bonnet down against the latches with one hand while moving the lever in the driver's side footwell with the other. This is not difficult, once you get the hang of it.

Remote Trunk Release

Bob Whiles says: "There are several "Trunk Release Module" kits on the market. All you get is the actuator (solenoid), a button, fuse holder and wire. BUT, Chevy has a pretty nice heavy duty one in some of their "upper" models. Just look for a Monte Carlo or above in the junkyard. All you will need then is a momentary button, wire and fuse/holder. Cheaper and better than the kits."

Luggage Racks

Herbert Sodher wanted to make his car look different, and found that a luggage rack designed for a 1968-75 Corvette will fit on the XJ-S trunk lid nicely. He chose a really nice stainless steel model rather than the basic chrome. He opted not to use the mounting scheme included, since it was intended for fiberglass; instead, he visited a good hardware store and purchased some stainless steel flush head sheet metal screws. He carefully measured locations and drilled some small pilot holes, and with very little effort was receiving complements on the appearance of the installation.

Mud Flaps

If you drive in mud, snow, slush, etc., you probably are sick and tired of cleaning the slop off the car. The place to get mud flaps for your Jaguar is at the Jaguar dealer. In fact, the panel behind the front wheels already has a set of square holes for mounting the flaps.

H.E. vs V-12 Emblem

If you feel that "V-12" is a more descriptive emblem than "H.E.", you may be happy to learn that the V-12 emblem is available as a stick-on item, and will perfectly cover the holes used to mount the original H.E. emblem. If you purchase the V-12 emblem (part number BEC4717 -- don't get the earlier 4-piece emblem) merely pry the H.E. emblem out, clean the surface, and stick the V-12 emblem on.

Convertible Rigidity

In the old days, cars had a rigid frame and the body merely went along for the ride; chopping, removing, or otherwise screwing around with the bodywork did not functionally affect the car. However, a frame is now considered a waste of steel, space, and money, and the body of the car is usually the stress-carrying structure.

About the same time this change was taking place, convertibles also disappeared, largely in anticipation of safety requirements that never actually materialized.

Of late, the convertible has been making a comeback, including the lovely XJ-S version. Unfortunately, the stressed-body concept doesn't take well to a convertible; removing the roof removes a great deal of the structural rigidity, and such cars often end up weighing considerably more than the hardtop versions due to added structural members underneath.

Early XJ-S convertibles were structurally good but not great. With the bodywork revisions in mid-1991, mounting points were added under the car for a system of front and rear cross-bracing to add rigidity. This renders the structure truly excellent. Unfortunately, the 1988-1991 convertibles lack the mounts for installing the bracing.

The front bracing can be added to earlier cars, but it involves some welding. A kit including all the parts is available from Classic Engineering. They are reportedly working on a similar kit for the rear bracing, but the front is the more important.

According to Julian Mullaney, the rear brace is very similar to the front, but fashioning mounting points is harder. "This brace mounts on the chassis in front of each rear wheel and crosses to attach on the opposite side, behind the rear end cage on the bottom of the trunk (boot). This is where the problem is. In the new cars, the trunk well is stamped with two downward pointing depressions to which a brace can be bolted. In the early convertibles some sort of standoff (about 21/2 inches deep) must be mounted to the bottom of the trunkwell in order to attach the brace."

Making Your Own Convertible

Discussing chopping the top off a coupe, Scot D. Abbott says:

I've seen several XJ-S coupes made into convertibles. I also saw several XJ-S bodies cut apart just for examination and have experience evaluating convertible conversions. IMHO, changing the XJ-S unibody to open configuration must be done with some care to minimize strength loss, and reasonable stiffening elements can be added back to make a sound car. This must be done properly and can be done in many ways.

Roof removal is NOT necessarily the main thing that can take away body integrity/strength in a conversion. I cut the roof off an XJ-S, towed it on a dolly 2000 miles, and still the door gaps remained the same. I could raise the car with a jack and not twist or deform it significantly differently from an XJ-S with its roof intact. Please note that I kept the sundeck/rearward bulkhead intact.

Compromise of the rear sundeck/rear bulkhead system or removal of the rearward bulkhead (i.e. the sheetmetal wall behind the rear seats and between the rear wheel wells) from the XJ-S makes the car very flimsy, especially to torsion stress, and it permits undue flexure during motoring which will likely fatigue the sill/floor joints with time.

Removing the rearward bulkhead is done to make room for a large power top to fold down. An alternative to this is to use a compact folding top and thus avoid creating the basic problem.

A commercial version of this conversion design strategy is available locally (Driver's Seat of Delaware, Inc., Box 542, Montchannin, DE 19710, 302-998-7889).

Round Gauges & Other Dashboard Mods

Earlier XJ-S dashboards have smaller gauges that are rectangular and the needle moves vertically. When the bodywork was revamped in 1991, however, Jaguar decided to provide a revised dash with all round gauges.

According to Alan Akeister, "There is a company in the UK, however, who can convert older models to dials, and add extra wood inserts to dash facias, around heater and radio controls, and to skislopes. They are called AUTOSTYLE Ltd.

Cup Holders

See the entry for Automotion.

Third Brake Light Cuteness

John Himes sends this tip:

If you wanted to get creative, remove the entire housing and place a piece of custom cut metal or cardboard or something with the leaper cut out, paint black and place against the window. Now when you brake, instead of just a light there, you will be showing a glowing red LEAPER to all that you leave behind.

 

On to the Headlight Modifications

 

 


// JagWeb // XJ-S Help // Contents //

 

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